The Client

Founded in the Yakima Valley of Washington state over 120 years ago, Congdon Orchards consists of approximately 1,200 acres of pears, apples, and cherries across several growing districts. Their operations also include a packhouse with wet and dry lines that handle not only their own harvests but third-party produce as well.

Sector
Tree Fruit

Headquarters
Yakima, WA

Certifications
SQF

Orchard Size
1,200+ acres

The Issue

At Congdon, their vertical integration between orchard and packhouse gives them the unique advantage of overseeing a large part of their product from seed to shipment - but the complexities of procedures in their packhouse were difficult to manage on paper. With both a dry and wet packing line to manage, there were multiple sets of sanitation records that needed to be completed, verified, and organized by several shifts on any given day. Human error was becoming a concern, from incomplete fields to indecipherable handwriting - and then Omar Alegria and his team decided to take things digital in order to capitalize on real-time guidance, trend reports, and faster issue detection.

The Solution

Task Assignment & Follow-Up

  • Operators have clear assignments for specific sanitation tasks, and managers are automatically organized with notifications in multi-step verification workflows

  • Overdue tasks are automatically brought to managers' attention when they've passed their assigned due date
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"
We have a lot of different verification steps that depend on the department, going from sanitation to operations and to food safety. With Provision we have workflows now that simplify all of that - it's sorted out and is working efficiently.
"
Omar Alegria
Safety Manager - Congdon Orchards

Clean Submissions

  • Incomplete records are caught before submission, and the ability to add comments and pictures gives managers context

  • In-app translation eliminates ESL communication challenges
  • Quick dropdown menus eliminate messy handwriting as an obstacle

Live Deviation Results

  • RLU swab results flag and escalate non-compliant ATP readings

  • CAPA and retests are automatically organized in-line

Trend Insight

  • Configure automatic reports that summarize inspections, swabs, and more

  • Easily sort results to find deviant or near-miss results that require attention
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"
I like that I don't have to go form by form trying to find what was done, I can filter and sort to have quick access to the forms I need.
"
Omar Alegria
Safety Manager - Congdon Orchards
Provision Analytics Digital Solutions for Food Safety Sanitation

Building on Success

With the implementation of digital documentation through Provision, Congdon's sanitation program is running more smoothly than ever. And even beyond that department, smart tools and automated workflows are helping food safety team members across the operation stay on top of documentation where they struggled with paper before.

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"
In this industry, every single company has their own ways of how to sanitize or clean their packing lines, their own training and SOPs. We're so focused on preventing problems and being proactive - with Provision, we're able to see all of the information we need right at our fingertips.
"
Omar Alegria
Safety Manager - Congdon Orchards